Extrusion Sheet Market Size, Share, and Trends 2024 to 2034

The global extrusion sheet market size was USD 108.73 billion in 2023, calculated at USD 115.91 billion in 2024 and is projected to surpass around USD 219.63 billion by 2034, expanding at a CAGR of 6.6% from 2024 to 2034.

  • Last Updated : September 2024
  • Report Code : 1199
  • Category : Machinery and Equipment

Extrusion Sheet Market Size and Forecast 2024 to 2034

The global extrusion sheet market size accounted for USD 115.91 billion in 2024 and is expected to be worth around USD 219.63 billion by 2034, at a CAGR of 6.6% from 2024 to 2034. Rapid industrialisation across the globe is creating huge demand for the extrusion sheets and driving growth of the global extrusion sheets market.

Extrusion Sheet Market Size 2024 to 2034

Extrusion Sheet Market Key Takeaways

  • Asia Pacific led the global market with the highest market share of 39% in 2023.
  • North America is estimated to expand at the fastest CAGR from 2024 to 2034.
  • By Type, the polystyrene segment dominated the market in 2023.
  • By Structure, the solid & textured segment dominated the global extrusion sheet market in 2023.
  • By Material, Virgin dominated the market in 2023.
  • By application, the packaging segment led the global market in 2023.

Asia Pacific Extrusion Sheet Market Size and Growth 2024 to 2034

The Asia Pacific extrusion sheet market size was estimated at USD 42.40 billion in 2023 and is predicted to be worth around USD 85.66 billion by 2034, at a CAGR of 6.8% from 2024 to 2034.

Asia Pacific Extrusion Sheet Market Size 2024 to 2034

Asia Pacific dominated the market in 2023, accounting for the largest market share. The growth of the market in the region is primarily attributed to the expansion of the packaging industry. The increasing construction activities in emerging countries, such as India and China, boosted the demand for extrusion sheets for various applications. Moreover, the rapid industrialization and the growing manufacturing activities contributed to market expansion.

Extrusion Sheet Market Share, By Region 2023 (%)

The market in North America is expected to expand at the fastest growth rate during the forecast period. The regional market growth is attributed to the increasing usage of extrusion sheet in the automotive and packaging industries. The increasing investments by regional market players to develop advanced extrusion sheets and increasing production of vehicles further boosts the market growth in North America.

Market Overview

Extrusion sheet refers to a manufacturing process in which a material, often a thermoplastic or metal, is forced to create a continuous, flat sheet or film of uniform thickness. This process is known as extrusion, and it is commonly used to produce plastic sheets, metal sheets, and other types of sheet materials. The global extrusion sheet market is experiencing significant growth due to a myriad of factors, such as increasing demand for lightweight materials, rising applications in various industries, and a growing emphasis on sustainability. Extrusion sheets have become a versatile solution for various applications, from packaging to construction. Their lightweight, high tensile strength, increased corrosion resistance, flexibility, and high-temperature endurance make them suitable for various industrial applications.

Extrusion Sheet Market Growth Factors

 

The burgeoning construction and building renovation activities across the globe are expected to propel the market in the coming years. Extrusion sheets are replacing traditional materials, like wood, in the construction industry due to their corrosion and moisture resistance properties. Moreover, their strength-to-weight ratio suits them for applications like cladding, roofing, doors, and windows. Rapid industrialization in emerging economies has boosted construction activities, which can positively impact the global extrusion sheet market. Moreover, the rising adoption of extrusion sheets in the manufacturing of medical devices and electronic appliances fuels the market.

Future of Global Extrusion Sheet Market

Key companies of the target industry such as SABIC, DS Smith Plc. are focusing in the business growth by adopting strategies such as capacity expansion, innovative product launches and heavy investments in the production in their facilities that is expected to flourish the global extrusion sheet market growth in the near future. This trend is expected to continue and will augment growth of the global extrusion sheet industry in the next 10 years. Further, increasing end use applications of extrusion sheet and rising construction as well as automotive industry are boosting growth of the extrusion sheet industry in the coming years. 

Market Scope

Report Highlights Details
Market Size in 2023 USD 108.73 Billion
Market Size in 2024 USD 115.91 Billion
Market Size by 2034 USD 219.63 Billion
Growth Rate from 2024 to 2034 CAGR of 6.6%
Base Year 2023
Forecast Period 2024 to 2034
Segments Covered Type, Material, Structure, Application
Regional Scope North America, Europe, Asia Pacific, Latin America, Middle East & Africa (MEA)

Market Dynamics

Driver

Increasing demand from various end-use industries

Due to their flexibility, lightweight, and high tensile strength, the demand for extrusion sheets is increasing in various end-use industries, like automotive, packaging, and healthcare. Extrusion sheets are used in various end-use industries, such as automotive, electronics, packaging, and construction. PET, PP, and PVC extrusion sheets are widely used in food and pharmaceutical packaging, while PVC, ABS, and PP extrusion sheets are used in the furniture industry.

The healthcare industry also demands extrusion sheets to manufacture medical bags for applications such as fluid collection and medical device containment. Moreover, extrusion is increasingly used in the packaging industry to create plastic films, sheets, and containers. The rising demand for sustainable and lightweight packaging solutions increases the usage of biodegradable plastic extruded sheets, which are made from renewable resources. Packaging companies also focus on customizable and sustainable packaging solutions, thereby boosting the market.

Restraint

Strict regulations and intense completion

The market is highly fragmented, with a large number of players competing to hold a significant share and stay ahead of the competition. Thus, intense competition from established market players creates barriers for new companies to enter the market. Moreover, strict regulations regarding the use of certain materials may hamper market growth.

Opportunities

Advancements in material science

Advancements in material science led to the development of high-performance polymers and composites. Their improved properties, such as excellent strength, flexibility, and temperature resistance, boost their adoption in various industries. Moreover, continuous improvements in extrusion technology, including precision control, automation, and energy efficiency, contribute to the competitiveness of extruded sheet products. Enhanced manufacturing processes lead to high-quality products and increased production efficiency. Moreover, major companies competing in the market are adopting various business strategies, such as partnerships, acquisitions, and mergers, to boost production capacity and develop innovative products.

  • In October 2023, Davis-Standard, LLC, a leader in the extrusion equipment and services sector, announced that it had reached a definitive agreement to acquire the Extrusion Technology Group from the Dutch Investor Nimbus.

Type Insights

The polystyrene segment dominated the global market, with the largest share in 2023. Extruded polystyrene sheets exhibit excellent thermal insulation and resistance to moisture, making them suitable for food packaging. Furthermore, polystyrene has advantages over other plastics, such as durability and long-lasting performance, which contributed to segmental growth.

Material Insights

The virgin material segment led the market in 2023. This is due to virgin polymers' consistency, high quality, and reliability, which are important in end-use applications where material performance is necessary. Moreover, industries like food packaging, medicine, and aerospace predominantly depend on virgin materials to meet regulatory demands.

The reprocessed segment is expected to grow at a significant pace during the projected period. The segment's growth is attributed to rising environmental concerns and the push for circular economies in production practices. Reprocessed materials are widely used in construction materials, outdoor furniture, and automotive components. The rising production of vehicles and construction activities further propels the segment.

Structure Insights

The solid & textured segment led the market in 2023 by holding a substantial market share. This is due to the rising adoption of solid & textured sheets in various industries, like automotive, construction, and furniture, as they require durable and visually appealing surfaces. Additionally, these sheets are preferred for their capability to mimic textures like stone and wood, contributing to the segmental growth.

Application Insights

The packaging segment dominated the market in 2023. The dominance of the segment is attributed to the increasing adoption of extrusion sheets in the packaging industry. Extrusion sheets are widely used in clamshell packaging, blister packs, and trays, which are indispensable in consumer goods packaging. Moreover, extrusion sheets made up of PET, PP, and PVC are widely used in food packaging as well as in pharmaceutical blister packaging. The rising demand for protective packaging in the food & beverages and pharmaceuticals industry further contributed to segmental growth.

The automotive segment is anticipated to grow significantly over the studied period. The automotive industry values extrusion sheets for their ability to reduce vehicles' overall weight while contributing to performance enhancements and fuel efficiency. These key properties of extrusion sheets encourage their adoption in automobiles. The rising demand for lightweight materials and the increasing production of vehicles significantly boost the segment. 

Extrusion Sheet Market Companies

  • Owens Corning
  • Corex Plastics Pty Ltd & MatraPlast
  • Karton S.p.A.
  • DS Smith Plc.
  • Arla Plast
  • MDI
  • Inteplast Group Corporation (Coroplast)
  • Serafin Group (Exolon Group)
  • Distriplast
  • Saudi Basic Industries Corporation
  • Wellplast Ab

Recent Developments

  • In August 2023, SABIC launched PP compound H1090 resin and STAMAX 30YH611 resin, two innovative materials for sheet extrusion and thermoforming, providing a special substitute for conventional sheet metal forming, compression, and injection molding.

Major Market Segments Covered

By Type

  • Polypropylene
  • LDPE
  • Polycarbonate
  • HDPE
  • Polystyrene
  • Acrylate
  • Polyethylene
  • Others

By Material

  • Reprocessed
  • Virgin

By Structure

  • Corrugated
  • Solid & Textured
  • Hollow
  • Multiwall
  • Others

By Application

  • Defence& Aerospace
  • Building & Construction
  • Signages
  • Medical
  • Automotive
  • Electrical & Electronics
  • Packaging
  • Others

By Geography

  • North America
      • U.S.
      • Canada
  • Europe
      • Germany
      • France
      • United Kingdom
      • Rest of Europe
  • Asia Pacific
      • China
      • Japan
      • India
      • Southeast Asia
      • Rest of Asia Pacific
  • Latin America
      • Brazil
      • Rest of Latin America
  • Middle East & Africa (MEA)
      • GCC
      • North Africa
      • South Africa
      • Rest of Middle East & Africa

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Frequently Asked Questions

The global extrusion sheet market size was estimated at USD 108.73 billion in 2023 and projected to be worth USD 219.63 billion by 2034.

The global extrusion sheet market is expected to grow at a CAGR of 6.6% from forecast period 2024 to 2034.

Extrusion sheets plays major role in the commercial sectors as they are used in various blends. Rapid industrialization across the globe is in tern creating huge demand for the extrusion sheets and driving growth of the global extrusion sheets market. In addition to this, growing demand for the extrusion sheets in the automotive and construction industries for the various end use applications is expected to propel growth of the global extrusion sheet market in the near future.

In 2023, Asia Pacific dominated the global market with a market share of more than 25%.

The key companies functioning in the worldwide extrusion sheet market are Owens Corning, Corex Plastics Pty Ltd & Matra Plast, Karton S.p.A. DS Smith Plc, Arla Plast, MDI, Inteplast Group Corporation (Coroplast), Serafin Group (Exolon Group), Distriplast, Saudi Basic Industries Corporation (Sabic Innovative Plastics), and Wellplast Ab among others

On the basis of application, packaging segment accounted for the largest revenue with significant share in 2023.

On the basis of type, polystyrene segment registered for the largest revenue with significant share in 2023. This is growth is due growth in the increasing usage of polystyrene in various blends for the manufacturing of extrusion sheets in commercial industries.

Among the structure segment, solid & textured accounted for the prime revenue with significant share in 2023. This segment is anticipated to grow at CAGR over 6.5% in the near future.

Extrusion of the sheets refers to the technical process within which thermoplastic resins are transformed into or rolled in sheets by the application of pressure and heat. In this process raw material is melted first in order to form continues profile. Sheet extrusion plays vital role in the manufacturing of various healthcare devices, automotive parts, construction materials, and consumer electronics among others.

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