Low Melting Fiber Market Size, Share, and Trends 2024 to 2034

The global low melting fiber market size was USD 2.75 billion in 2023, calculated at USD 3 billion in 2024 and is projected to surpass around USD 6.36 billion by 2034, expanding at a CAGR of 7.8% from 2024 to 2034.

  • Last Updated : September 2024
  • Report Code : 1243
  • Category : Chemical and Material

Low Melting Fiber Market Size and Forecast 2024 to 2034

The global low melting fiber market size accounted for USD 3 billion in 2024 and is expected to be worth around USD 6.36 billion by 2034, at a CAGR of 7.8% from 2024 to 2034.

Low Melting Fiber Market Size 2024 to 2034

Low Melting Fiber Market Key Takeaways

  • Asia Pacific led the global market with the highest market share in 2023.
  • By application, the mattress segment has held the largest market share in 2023.

Market Overview 

Low-melting fiber is produced by spinning ordinary polyester and modified polyester. This low-melting fiber can be melted at temperatures ranging between 900 C to 2200 C. This type of fiber is suitable for applications requiring hot-melt adhesion and thermal bonding. Low melting fiber provides outstanding bonding properties. Thus, it can be used with other fibers. The increasing need for nonwoven textiles and increasing adoption in the apparel sector contribute to the market growth. Additionally, growing awareness and preference for sustainable materials and the rising demand for lightweight materials are further anticipated to boost the growth of the market during the forecast period.

Low Melting Fiber Market Growth Factors

  • The upsurge in population along with growing rate of urbanization has positive inference on the home furnishings sector in the U.S.
  • Rising demand automotive industry and for bedding accelerates the demand for low-melting fiber
  • Strategic partnerships by the key players operating in the global market in order to strengthen the market position.

Market Scope

Report Highlights Details
Market Size in 2023 USD 2.75 billion
Market Size in 2024 USD 3 billion
Market Size by 2034 USD 6.36 billion
Growth Rate from 2024 to 2034 CAGR of 7.8%
Base Year 2023
Forecast Period 2024 to 2034
Segments Covered Type, Application
Regional Scope North America, Europe, Asia Pacific, Latin America, Middle East & Africa (MEA)

Market Dynamics

Driver

Increasing demand for mattress

Low-melting fiber is used to produce comfortable mattresses, as it has more effective properties than its alternatives, such as cotton, wood, and others. Additionally, there is a significant increase in mattress demand in various sectors, such as education, corporate, commercial, hospital, and others, thus driving the demand for low-melting fiber. Moreover, low-melting fiber is used in nonwoven fabrics and automotive textiles. Thus, the rising demand from the automotive and textile industries further drives the market.

  • For instance, Fibbo mattress is India’s first hygienic low melting fiber mattress. Fibbo mattress pillows, bed, and travel accessories are sold online in Odhi.IN with matching wood and steel costs. 

Restraint

Disposal and recycling issues

While low-melting fibers are beneficial in terms of biodegradability and recycling, their appropriate disposable and recycling require specific procedures and facilities, which may create challenges. Additionally, fluctuations in raw materials costs, such as polypropylene and polyester, may impact manufacturing costs, thus hindering the growth of the market. 

Opportunity

Rising demand for recycled low-melting fibers

The demand for recycled low-melting fibers is increasing due to the growing awareness about environmental sustainability. Moreover, the rapid shift of consumers toward more sustainable clothing is a major contributor to the increasing demand for recycled low-melting fibers. Thus, key players are focusing on manufacturing recycled fibers to innovate and compete in the market. For instance, 

  • In January 2024, British design studio Layer collaborated with Chinese start-up Mazzu to design sustainable mattresses.

Application Insights

The mattress segment accounted for the largest market share in 2023. The increasing demand for mattresses in several sectors, such as commercial buildings, residential buildings, hostels, restaurants, and hospitals contributed to the segmental growth. Additionally, mattress made with low-melting fiber provides greater comfort and resistance to bed bug plagues. 

Regional Insights

Asia pacific dominated the market with the largest share in 2023. The market dominance is mainly attributed to the increasing demand for low-melting fibers in various industries, such as the automotive, construction, and bedding. The rising industrialization in emerging countries, such as India, China, and Japan, along with the rapid expansion of the construction, textile, and automotive industries contributed to the regional market growth.

The market in Asia Pacific is anticipated to expand at the fastest growth rate during the projection period. This growth is primarily attributed to the rising demand for lightweight materials. Furthermore, the rising demand for low-melting fibers in the textile and construction industries propels the market.

Low Melting Fiber Market Companies

  • Huvis
  • Taekwang
  • Toray Chemical Korea
  • Hickory Springs
  • Ningbo Dafa
  • Yangzhou Tianfulong
  • Nan Ya Plastics
  • XiangLu Chemical Fibers

Recent Developments

  • In August 2024, a leading innovator in recycled and synthetic yarn, UNIFI, Inc. announced the launch of two new products made from textile waste, making its circular REPREVE providing the largest portfolio of regenerated performance polyester. 
  • In September 2022, two short-glass-fiber-reinforced polypropylene (PP) compounds were introduced by Sabic. Sabic’s PP compounds G3440X and G3430X are advanced grades that surpass high-performing standard short-glass-fiber materials in flexural modules, flexural strength, tensile, and melt flow. 
  • Huvis a leading key player in the global low melting fiber industry established its joint venture in the United States along with the Indorama Ventures, in the year 2018. This joint venture is attributed to achieve leading position in the low melting fiber industry in the near future.

Major Market Segments Covered

By Type

  • Melting Point ≤130
  • Melting Point >130

By Application

  • Mattress
  • Car molding
  • Padding
  • Bedding
  • Others

By Geography

  • North America
    • U.S.
    • Canada
  • Europe
    • Germany
    • France
    • United Kingdom
    • Rest of Europe
  • Asia Pacific
    • China
    • Japan
    • India
    • Southeast Asia
    • Rest of Asia Pacific

Latin America

    • Brazil
    • Rest of Latin America
  • Middle East & Africa (MEA)
    • GCC
    • North Africa
    • South Africa
    • Rest of Middle East & Africa

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Frequently Asked Questions

The global low melting fiber market value was accounted at USD 2.75 billion in 2023.

The global low melting fiber market is expected to grow at a CAGR of 7.8% during the forecast period 2024 to 2034.

Budding demand for low melting fiber from numerous applications areas including mattress, padding and bedding is expected to flourish the growth of the market during years to come. Yet, few severe environmental guidelines associated to non-biodegradability of these low melt fiber might impede the growth of the market. The growing consumer interest for home furnishings is substantially drives the growth of the low melt fibers across the world.

North America market offers noteworthy growth due to speedy growth of home furnishing sector, automotive and growing bedding industry in the region.

Some of the leading players involved in this market are Taekwang, Huvis, Toray Chemical Korea, Nan Ya Plastics, Ningbo Dafa, Hickory Springs, Far Eastern New Century, Yangzhou Tianfulong and XiangLu Chemical Fibers.

The mattress segment dominated the market in terms of both volume and value in 2023.

Low Melting Fiber or LMF is a bi-component type that possesses lesser melting points compared with regular polyester fiber on its outer part i.e., sheath whereas maintain central part i.e., its coreas regular polyester. Outer part melts andexecute a role as an agent for thermal-bonding. Low melt fiber is an ecological fiber that can be used as alternative chemical adhesives. LMF has varied applications such as automotive materials (including engine hood, trunk, ceiling material and others) bedding & furniture (such as mattress and sofa), as well as hygiene products (including diapers and sanitary pads). Low melt fibers make use of sheath-core fibers for melting at high temperatures and bond with other fibers to offer outstanding matrix stability and handling features.

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