High Performance Composites Market Size, Share, and Trends 2024 to 2034

High Performance Composites Market Size and Forecast 2024 to 2034

The global high performance composites market size is calculated at USD 66.57 billion in 2024 and is projected to surpass around USD 159.35 billion by 2034, expanding at a CAGR of 9.12% from 2024 to 2034. The high performance composites market is rapidly gaining prominence owing to increased usage in aerospace, automotive products, and construction fields.

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High Performance Composites Market Key Takeaways

• Asia Pacific dominated the high performance composites market with the largest market share of 42% in 2023.
• North America is expected to grow at a notable CAGR of 9.21% during the forecast period.
• By material, the resins segment accounted for the largest market share of 56% in 2023.
• By material, the fibers segment will register the fastest growth in the market during the foreseeable period.
• By application, the automotive segment held the largest share of the market in 2023.
• By application, the energy segment is expected to grow significantly in the market during the forecast period.

Asia Pacific High Performance Composites Market Size and Growth 2024 to 2034

The Asia Pacific high performance composites market size is exhibited around USD 27.96 billion in 2024 and is predicted to reach around USD 67.72 billion by 2034, growing at a CAGR of 9.23% from 2024 to 2034.

Asia Pacific held the largest share of the high performance composites market in 2023. Asia Pacific market is expected to rise in the aerospace industry, automobiles as well as construction business. The market is growing due to rapid industrialization, advanced technology, and concerns about lightweight materials with high strength. This amplified the need for interest in the business for complex and compact designs, increasing material requirements, cost constraints, and trends to drive the demand for composite materials.

North America is expected to showcase notable growth in the high performance composites market in the upcoming period. North America has experienced a recent increase in aerospace manufacturing opportunities. Air traffic has increased, necessitating high-performance composites in aircraft to meet strength, lightness, shape constancy, and erosion protection coating requirements.

• The Boeing Commercial Market Outlook 2021-2040 estimated that the North American region will demand 9,160 airplanes to be delivered by 2040.
• The International Air Transport Association (IATA) predicted that the revenue for commercial airlines in North America is expected to increase by 1.9% in 2022 compared to the past years.
• The Aerospace Industries Association reports that the total sales of the American aerospace and defense industries were more than USD 952 billion in 2022.

Market Overview

High-performance composites (HPC) are superior types of materials that are applied in most industries due to their strength, durability, and light nature. HPCs are comprised of a matrix and reinforcement. The matrix comprises polymers, metal, or ceramics, while the reinforcement comprises fibers, particles, or filler. It has progressively substituted some traditional materials, including some metals and alloys of the metals. The key applications of composite products include the domestic, automotive, aerospace, and renewable energy industries because of their characteristics, lightweight, and low cost.

AI Impact on the High Performance Composites Market

The adoption of AI-driven material discovery, specifically in the high performance composites market. It is widely accelerated that AI could significantly help push forward the development of new composite materials, and researchers and engineers are employing AI for materials discovery. They witness discoveries that will bring positive changes, such as enhanced stiffness, strength, durability, and more efficient architecture. Challenges can be addressed by AI through machine learning algorithms, such as the use of data-driven material optimization methods and generative models of material composition.

High Performance Composites Market Growth Factors

• Amplified demand in aerospace and defense: Aircraft industries use high-performance composites for weight optimization and component reliability.
• Automotive Industry Innovations: The need for lighter vehicles to enhance fuel economy and minimize pollution fuels the usage.
• Construction and Infrastructure development: The application of composites in the construction industry for their high strength and long service life is increasing progressively with parts of bridges, buildings, wind turbines, etc.
• Growing wind energy sector: Renewable energy, such as wind turbines, fuels the need to produce composites for blades and other structures.

Market Scope

Market Dynamics

Driver

Rising demand in the aerospace industry

The advanced electronics and aerospace industries depend on high-performance composites for the fabrication of lightweight components for home electronics, cars & mobile phones that drive the high performance composites market. Composites have been deployed in aerospace, including aspects such as engine blades, brackets, interiors, nacelles, propellers/rotors, single aisle wings, and wide-body wings. Composites are important for constructing light, stiff structures for aerospace vehicles such as airplanes and space shuttles containing attributes that are most effective for efficiency and productivity.

Restraint

High cost and environmental impact

The manufacturing cost, R&D expenditures, and advanced manufacturing affect the growth of the high performance composites market. The essential functions of standardization and maintenance technology have additional costs that limit its use and market demand. Furthermore, the fiber metal matrix composite is non-biodegradable and accumulates waste and environmental problems due to non-decomposition. The weakness that is evident here is that fiber composites like ceramic, carbon, glass, and others are not biodegradable and hence, experience slow growth due to government regulations.

Opportunity

Growing demand for sustainable and eco-friendly materials

Rising environmental awareness among customers and businesses impacts buying ranges, leading to a higher demand for products with minimal environmental impact. The fabrics are derived from fibers, resins, and oils that are environmentally friendly and biodegradable materials. It can be applied in the construction industry, aerospace industry, automobile manufacturing industry, electronic industry, etc.

Green composites are newer generation and highly appreciated multipurpose composites that are biodegradable and environmentally stable materials. Stringent regulations and government support for carbon emission reduction drive the use of eco-friendly composites. Natural fibers, resins, and oils are embedded in the synthesis of green composite materials that lead to sustainable environments compared to conventional composite materials.

• In January 2023, SUSPENS launched a USD 5.3 million, 3.5-year European project coordinated by IRT Jules Verne, a research institute based in Bouguenais, France. A global call for sandwich composite with less environmental impact and aims at green composites production.

Material Insights

The resins segment accounted for the largest share of the high performance composites market in 2023. Fibre reinforced resins, referred to as composite resins, have features such as corrosion, chemical attack, and high temperature. New generation composite resins used widely in aerospace, automobile, and sporting goods sectors have been specifically developed. High-performance resins have enhanced chemical, solvent, and corrosive tendencies. They have a low affinity for absorbing liquids, and they are resistant to harsh chemicals with minimal swell or deterioration.

• In July 2024, Sinochem released an epoxy resin for hydrogen storage tanks; these new products have good process formability and mechanical properties, such as high strength and toughness, heat resistance, and other properties to extend the service life of the high life while improving its safety and reliability of the hydrogen storage cylinders.

The fibers segment will register the fastest growth in the high performance composites market during the foreseeable period. High-performance composites are defined as materials formed of fibers, particles, and fillers supported in a matrix of polymers, metals, or ceramics. The fibers in HPCs are the main determinant of the strength and modulus of the resulting composites. Carbon, aramid, or glass are the most outstanding fibers that are used in HPCs. Fibers, such as carbon fiber, glass fiber, and others, are expected to have better growth rates than resins because of characteristics such as fabrication flexibility, resistance, and strength. It provides excellent mechanical properties like high thermal and chemical resistance conductivity. The aerospace industry requires fibers like this due to features like high durability, high rigidity, and low density.

• In April 2022, BMW I Ventures will invest in Swiss cleantech company Bcomp, the technology leader for lightweight composites using natural fibers. The BMW Group is expanding its contribution in the field of sustainable, resource-efficient manufacturing of vehicle components made from natural materials.

Application Insights

The automotive segment held the largest share of the high performance composites market in 2023. These composites are used actively in the automotive industry, especially for the building of lightweight materials. The benefits offer high strength-to-weight, enhancing fuel efficiency and vehicle performance. ACP Composites has been specializing in the engineering, manufacturing, and testing of good, efficient, durably strong, and lasting composite auto parts for the automotive industry as well as for other industries. The increasing demand and use of automotive vehicles have boosted the need for better-performance composites in exhaust systems, auto parts, and others. As a result, the high-performance composites industry has steadily grown through this demand. 

• India Brand Equity Foundation indicated that the automotive industry in India will grow to between USD 251.4 billion and USD 282.8 billion by the year 2026.

The energy segment is expected to grow significantly in the high performance composites market during the forecast period. High-performance composite materials are superior energy storage materials in energy conversion devices and systems. In the worldwide electricity consumption scenario, demand is outpacing the availability of renewable resources. Wind turbines utilize composite blades, other types of renewable energy such as hydroelectric and tidal turbine blades, and some types of solar panels. New technologies and materials have emerged to replace the diminishing supply of traditional composite materials.

• In February 2023, DOE released a USD 30 million funding opportunity to support the development of composite materials and additive manufacturing of large-wind turbine systems used for offshore wind energy systems. This funding aims to enhance the manufacturability and performance of composite materials.

High Performance Composites Market Companies

• BASF
• Arkema
• Hexcel Corporation
• Solvay
• TenCate Protective Fabrics
• SGL Carbon
• Owens Corning
• TPI Composites
• DuPont
• SABIC

Recent Development

• In September 2024, Toray Advanced Composites published the prospect of high performance of Toray Cetex PESU thermoplastic composite material.
• In August 2024, Greene Tweed launched new high-performance composite brackets, lighter than competitive metallic components, which are an excellent replacement for metal materials.
• In May 2024, TPI Composites partnering with the University of Maine and Oak Ridge National Laboratory utilized the largest polymer 3-D printer, the Ingersoll MasterPrint to make wind turbine tooling. Objective to reduce tooling costs by 50% and increase sustainability.
• In March 2024, Arkema and Hexcel are anticipated to finalize the first aeronautical structure made of thermoplastic composites. The high-performance thermoplastic composite structure was designed and manufactured using HexPly thermoplastic tapes.

Segments Covered in the Report

By Material

• Resins
• Fibers

By Application

• Aerospace
• Automotive and Industrial
• Energy
• Consumer Goods
• Defense
• Electronics
• Construction
• Others

By Geography

• North America
• Asia Pacific
• Europe
• Latin America
• Middle East and Africa