Surgical Staplers Market Size, Share, and Trends 2025 to 2034

Surgical Staplers Market Size and Forecast 2025 to 2034

The global surgical staplers market size was accounted for USD 5.75 billion in 2024, and is expected to reach around USD 11.02 billion by 2034, expanding at a CAGR of 6.72% from 2025 to 2034. The surgical staplers market growth is driven by the increasing number of surgical procedures and the rising demand for minimally invasive surgeries.

Surgical Staplers Market Key Takeaways

• North America region has made up the highest revenue share 42% in 2024.
• By technology, the manual segment has contributed the highest revenue share of over 59% in 2024.
• By type, the reusable segment has generated 62% revenue share in 2024.
• By end user, the hospital segment has reached a maximum revenue share of 68% in 2024.

Impact of Artificial Intelligence on the Surgical Staplers Market

Integrating AI technologies in surgical staplers reduces the chances of human errors and enhances precision. This leads to better wound closure. AI improves the design and functionality of staplers, reducing complications. AI-enabled staplers provide real-time feedback during surgical procedures, ensuring the stapling process is executed correctly. This data is then used to learn patterns with the help of machine learning, allowing the surgeon to choose an effective course of action for a particular case.

U.S. Surgical Staplers Market Size and Growth 2025 to 2034

The U.S. surgical staplers market size was estimated at USD 1.67 billion in 2024 and is predicted to be worth around USD 3.36 billion by 2034, at a CAGR of 7.24% from 2025 to 2034.

Because more procedures were conducted overall thanks to the adoption of cutting-edge technologies and non-invasive techniques, North America region held the highest market revenue share of 42% in 2024. The greatest obesity rate in the world, the localized presence of international companies, and Regulatory approval for minimally invasive surgeries are additional factors contributing to the significant market share. Special devices are created for laparoscopy and thoracoscopy procedures, which utilize surgical stapler devices, thanks to recent advancements in minimally invasive surgery. The prerequisite understanding of stapling instruments must now be acquired by surgeons.

Asia Pacific is predicted to have the greatest CAGR during the projection period since countries like China, India, and Japan have huge patient populations. Due to rising desire and use, surgery staplers were classified as "drugs" in 2011 and subject to regulation under the Cosmetics and Drugs Act in India. As a result of this act's application, surgical stapler production and distribution are now subject to tight controls. The market for stapling is predicted to expand profitably as surgical procedures are carried out more frequently, healthcare costs are on the rise, and public awareness of their use is growing. Important market companies are spending in this area to increase their footprint. The market in the region is expected to grow as a result of initiatives like those done by Johnson & Johnson Healthcare, India, to educate 8,000 doctors in sophisticated surgical devices, including non-invasive surgery staples.

Market Overview

One of the main key indicators driving the market's expansion is the increase in overall surgical procedures as well as the use of medical staplers in complicated chronic surgeries like heart surgery. The market is expanding due to the increasing use of surgical staplers, particularly in developed economies, as well as the accessibility of technologically enhanced product lines as a result of effective research and development initiatives by key industry players. The expansion of the market is also being aided by the rising incidence of cardiovascular illnesses and the global geriatric population. 

Other aspects that contribute to the growth of such a market include the advancement of new technologies, prominent player health care infrastructures in industrialized nations, and increased demand for motorized surgical equipment in emerging markets. The market's expansion is constrained by the increasing demand for improved endovascular materials like glues and fibrinogen sealants, pricing rivalry within the sector, and the potential for allergy or unpleasant responses to elements like titanium or steel.

Surgical Staplers Market Growth Factors

• The rising number of surgical procedures is driving the demand for surgical staplers.
• The surge in chronic disease prevalence contributes to market expansion, as some chronic diseases, such as cancer and cardiovascular diseases, often require surgical interventions to manage the condition.
• Technological advancements led to the development of smart stapler, which enhances precision and accuracy.
• Increasing demand for minimally invasive surgical staplers further boosts the growth of the market.

Market Scope

Market Dynamics

Key Market Drivers

• Increase in surgical operations: One of the key reasons propelling the expansion of the surgical contraction market is the spike in the targeted population of patients and the accompanying increase in the number of medical procedures. The market for surgical staplers is expanding as a result of an increase in surgical operations, the development of technologically sophisticated products, and the rising popularity of gastric as well as other weight reduction surgeries. Other factors boosting the market's expansion include rising chronic illness incidence, increasing desire for microsurgical surgical procedures, and popularity among teenagers for paperclips over conventional sutures.
• Favouritism for minimally invasive procedures: Because of benefits like fast recovery and reduced discomfort, minimally invasive procedures are becoming more and more popular, which spurs market expansion.
• Preference for surgical staples: Because they are quicker, more reliable, simpler to be using, and more accurate than sutures, surgery surgical instruments are increasingly preferred, which has a positive impact on the market.
• Less time is needed to complete the wound closure process: A surgical stapler enhances dexterity and enhances the surgical proficiency of a gynaecologist or surgeon. The devices are therefore rapidly being used in a variety of endoscopic operations, including general surgery, colorectal surgery, and others. One aspect that sets stapling devices apart is how quickly the procedure of wound closure may be completed. Therefore, in industrialized nations, surgical stapling tools are the surgeon's primary choice. This is anticipated to encourage the growth of the market for surgical stapling tools.

Key Market Challenges

• The accessibility of alternate wound care methods: The market expansion will be hampered by several obstacles and restraints. The market growth is being hampered by issues including these gadgets' high price when compared to their conventional counterparts. Additionally, the availability of non-stapler wound care methods including surgical sealants, fibrin sealants, and other options that minimize inflammation and scarring without the need for staple removal are possible barriers to the overall development of the worldwide surgical stapler industry.
• The device’s high price and the accessibility of alternate wound treatment methods: The high cost of the devices and the accessibility of alternate wound care methods are predicted to restrain market expansion. During the projected timeframe of 2024–2033, issues related to the usage of surgical staplers and a shortage of qualified experts are also anticipated to provide challenges to the market for surgical staplers.

Key Market Opportunities

A rise in the acceptance of cosmetic procedures and medical travel in emerging markets

• Additionally, the market players would have lucrative opportunities during the projected timeframe of 2024 to 2033 due to the rise in the popularity of beauty treatments. Additionally, the industry will grow due to medical tourism in emerging nations. The market for surgery staplers has potential for participants due to the expanding popularity of aesthetic procedures, increased medical tourism, and improved health outcomes in emerging nations. These items are utilized for such operations to hold tissue together, and the majority of beauty treatments involve surgeries including such treatments for the body, face and head, breast, and extremities. These treatments are becoming more popular as a result of rising awareness of cosmetic procedures and rising body consciousness, offering market participants plenty of room for expansion.

Technology Insights

Due to rising demand for advanced technology, the power surgical stapler device sector is predicted to grow at a quick rate during the forecast period and hold the largest share in 2024. The growth of this market is being driven by the many advantages powered staplers have over manual staplers, including ease of use, low risk of problems like blood loss or spillages, shorter operating times, and lower hospital costs.

The powered section of the surgery staple market is driven by the several advantages that these staplers provide, such as precise wound closure, stability, fewer leaks, and lower compressive force. The expanded research and development efforts to enhance the functionality of motorized surgical staplers will create new opportunities for the development of the sector. Additionally, ease of usage and lower hospitalization costs compared to traditional staplers will boost market expansion.

Type Insights

Due to growing worries about communicable diseases, the disposable category is expected to experience impressive growth during the projection years. Biodegradable staplers are commonplace because they reduce surgical procedure-related infections, which ultimately improves technical quality. Disposing of surgical staplers also helps to prevent the spread of the infection from patient to medical staff. Additionally, the benefits of disposable staplers include a lower risk of infection and better product offers are anticipated to fuel demand for the sector.

Due to the growing use of detachable staplers in complex and chronic procedures, especially heart surgery, the disposable segment will generate more revenue in 2020. For minor injuries and post-operative wound closure, biodegradable staplers are generally regarded as the best option. All of these elements will raise product demand, raising the sector's value.

Application Insights

The stapling instruments are employed in a variety of surgical operations, but they are most frequently utilized on the skin to close wounds during procedures like bariatric and laparoscopic surgery, among others. Additionally, it is anticipated that an increase in the frequency of sports-related injuries and auto accidents will increase the supply for wound contraction, in turn driving up prices in the sector.

End-User Insights

Due to the increased use of surgical instruments in hospitals, the healthcare segment is anticipated to dominate. Hospital beds are in short supply, especially in developing and undeveloped nations, which might be linked to the steady rise of the outpatient center market. The segment is also projected to be driven by trends including the expanding use of automation systems in surgery, which enhances the outcomes of minimally invasive procedures. Favorable bariatric surgery reimbursement regulations will also aid hospitals in maintaining their supremacy.

Surgical Staplers Market Companies

• 3M Company
• Becton
• AesDex, LLC
• B. Braun Melsungen AG (Germany)
• Becton Dickinson
• CareFusion Corporation
• Codman & Shurtleff (Codman)
• Conmed Corporation
• Covidien plc
• CryoLife Inc.
• Dextera Surgical Inc. (U.S.)
• Dickinson and Company (U.S.)
• Ethicon Endo-Surgery, Inc.
• Frankenman International Limited (Honk Kong)
• Grena Ltd. (U.K.)
• Integra LifeSciences Corporationm
• Intuitive Surgical Inc. (U.S.)
• Johnson & Johnson Services, Inc.
• Medtronic (Ireland)
• Meril Life Science Pvt. Ltd.
• Purple Surgical Holdings Limited
• Reach Surgical Inc. (China)
• Smith & Nephew (U.K.)
• Stryker Corporation
• Surkon Medical
• Touchstone International Medical Science Co. Ltd., 
• Victor Medical Instruments
• Welfare Medical Ltd. (UK)
• Zimmer Holdings, Inc.

Latest Announcement by Industry Leader

• In May 2024, Ethicon, a part of Johnson & Johnson MedTech company, launched the ECHELON LINEAR Cutter in the U.S. It is the first linear cutter to combine two innovative technologies: 3D-Stapling Technology and Gripping Surface Technology (GST). This advanced stapler enhances staple line security, helping surgeons reduce risks and improve patient outcomes. Sandeep Makkar, Global President of Ethicon Energy and Endomechanical, stated that this first-of-its-kind technology is designed to provide surgeons with greater control using GST and 3D-stapling technologies to reduce surgical risks.

Recent Developments

• In January 2024, Teleflex Incorporated, a global leader in medical technologies, announced the availability of the Titan SGS Stapler with staple line reinforcement (SLR). Purpose-built for gastric tissue, this stapler is specifically indicated for sleeve pouch creation in bariatric procedures. The new SLR option caters to bariatric surgeons who prefer buttressing with every staple fire during sleeve gastrectomy. The Titan SGS Standard Staple Line Reinforcement received FDA 510(k) clearance on October 6, 2023, and is now available for pre-order.
• In February 2023, OSSIO, Inc., a rapidly growing company in orthopedic fixation technology, introduced the new OSSIOfiber Compression Staple. This innovative product, part of OSSIO’s fifth product family, represents a significant advancement in orthopedic fixation, enabling surgeons to achieve stronger, bio-integrative compression and setting a new standard in the field.

Segments Covered in the Report

By Technology

• Manual
• Powered

By Type

• Disposable
• Reusable

By Product

• Linear staplers
• Circular staplers
• Skin staplers
• Endoscopic staplers
• Others

By Application

• Abdominal & Pelvic Surgery
• General Surgery
• Cardiac and Thoracic Surgery
• Orthopaedic Surgery
• Other Surgical Application

By End User

• Hospitals
• Ambulatory Surgical Centers (ASCs) and Clinics

By Geography

• North America
• Europe
• Asia-Pacific
• Latin America
• Middle East & Africa (MEA)